Table of Contents
1 Introduction 1
1.1 Discovery of Two-Dimensional Carbon Nanostructures 1
1.2 Brief Description of Carbon Nanowalls 2
1.3 Research on Carbon Nanowalls 3
References 5
2 Preparation Methods 9
2.1 Microwave Plasma Enhanced Chemical Vapor Deposition 10
2.2 Inductively Coupled Plasma Enhanced Chemical Vapor Deposition 13
2.3 Capacitively Coupled Plasma Enhanced Chemical Vapor Deposition with Radical Injection 16
2.3.1 RF Plasma-Enhanced CVD with H Radical Injection 17
2.3.2 VHF Plasma-Enhanced CVD with H Radical Injection 19
2.4 Electron-Beam-Excited Plasma Enhanced Chemical Vapor Deposition 20
2.5 Hot Filament Chemical Vapor Deposition 23
2.6 Atmospheric Pressure Plasma 25
2.7 Sputtering 26
References 28
3 Physics of Carbon Nanowalls 31
3.1 Characterization of Carbon Nanowalls 31
3.1.1 SEM and TEM Observation 31
3.1.2 Raman Spectra of Carbon Nanowalls 34
3.1.3 Grazing Incidence In-Plane X-ray Diffraction 37
3.2 Electrical Properties of Carbon Nanowalls 39
3.2.1 Field Emission Properties of Carbon Nanowalls 39
3.2.2 Electrical Conduction of Carbon Nanowalls 40
3.2.3 Electrode for Electrochemistry 43
References 45
4 Fabrication of Carbon Nanowalls Using Radical Injection Plasma Enhanced CVD 49
4.1 Concept of Radical-Controlled Processing 49
4.2 RF Plasma-Enhanced CVD with H Radical Injection 51
4.2.1 Experimental Setup for RF Plasma-Enhanced CVD with H Radical Injection 51
4.2.2 Measurement of Radical Densities in the Capacitively Coupled Plasma Region 52
4.2.3 Effect of Carbon Source Gases and H Radicals on Carbon Nanowall Growth 53
4.2.4 Fabrication of Straight and Aligned Carbon Nanowalls with Regular Spacing 58
4.3 VHF Plasma-Enhanced CVD with H Radical Injection 60
4.3.1 Experimental Setup of VHF Plasma-Enhanced CVD with H Radical Injection 60
4.3.2 Chamber Cleaning for Carbon Nanowall Growth with High Reproducibility 61
4.3.3 Electrical Conduction Control of Carbon Nanowalls 68
4.3.4 Fabrication of Monolithic Self-Sustaining Graphene Sheets 73
References 79
5 Growth Mechanism of Carbon Nanowalls 81
5.1 Measurement of Radical Densities in the Plasma Used for the Fabrication of Carbon Nanowalls 81
5.1.1 Radicals in Microwave Plasma-Enhanced CVD with CH4/H2 Mixture 82
5.1.2 Radicals in Fluorocarbon Plasma with H Radical Injection 85
5.1.3 Discussion 89
5.2 Steady-State Growth of Carbon Nanowalls 91
5.2.1 RF Plasma-Enhanced CVD with H Radical Injection Employing C2F6/H2 System 91
5.2.2 Inductively Coupled Plasma Enhanced CVD Employing CH4/Ar System 92
5.2.3 Electron-Beam-Excited Plasma Enhanced CVD Employing CH4/H2 System 93
5.2.4 VHF Plasma-Enhanced CVD with H Radical Injection Employing C2F6/H2 System 95
5.2.5 Discussion 96
5.3 Nucleation of Carbon Nanowalls 97
5.3.1 Investigation of Nucleation Stage of Carbon Nanowall Growth Employing C2F6/H2 97
5.3.2 Comparison of Carbon Nanowall Growth Employing C2F6/H2 with and Without O2 Gas Addition 101
5.3.3 Nucleation Model of Carbon Nanowalls 105
5.4 Nucleation Mechanism of Carbon Nanowall Growth Under Ion Irradiation 107
5.4.1 Carbon Nanowall Formation Using Multi-Beam CVD Technique 107
5.4.2 Effect of Ions on the Growth of Carbon Nanowalls 110
5.5 Area-Selective Growth of Carbon Nanowalls 112
References 114
6 Field Emission 117
6.1 Field Emission Properties of As-Grown Carbon Nanowalls 117
6.2 Surface Treatment for Improvement of Field Emission Properties 122
6.2.1 Surface Coating 123
6.2.2 Metal/Carbon Nanowall Composites 123
6.2.3 N2 Plasma Treatment 125
References 127
7 Using Carbon Nanowalls as Templates 131
7.1 Fabrication of Nanostructured Materials Using Carbon Nanowalls as Templates 131
7.1.1 Decoration of Carbon Nanowalls 131
7.1.2 Fabrication of Nanostructured Materials on Carbon Nanowall Templates 132
7.2 Synthesis of Pt Nanoparticles on Carbon Nanowall Surface Using Supercritical Fluid Chemical Deposition 138
7.2.1 Introduction 138
7.2.2 Synthesis of Pt Nanoparticles by Plating 139
7.2.3 Synthesis of Pt Nanoparticles by Sputtering 140
7.2.4 Supercritical Fluids 141
7.2.5 Experimental Procedure of Metal-Organic Chemical Fluid Deposition Using Supercritical Carbon Dioxide 143
7.2.6 Characterization of Platinum Nanoparticles Formed by Metal-Organic Chemical Fluid Deposition Using Supercritical Carbon Dioxide 144
7.2.7 Mechanism of Platinum Nanoparticle Formation by Metal-Organic Chemical Fluid Deposition Using Supercritical Carbon Dioxide 148
7.3 Pattern Transfer from Carbon Nanowall into SiO2 Film 151
References 155
8 Future Perspective for Emerging Applications Using Carbon Nanowalls 159
References 161