Manufacturing Processes for Engineering Materials / Edition 6

by Serope Kalpakjian, Steven Schmid

Overview

For undergraduate courses in Mechanical, Industrial, Metallurgical, and Materials Engineering Programs. For graduate courses in Manufacturing Science and Engineering.

Manufacturing Processes for Engineering Materials addresses advances in all aspects of manufacturing, clearly presenting comprehensive, up-to-date, and balanced coverage of the fundamentals of materials and processes. With the Sixth Edition, you'll learn to properly assess the capabilities, limitations, and potential of manufacturing processes and their competitive aspects. The authors present information that motivates and challenges for understanding and developing an appreciation of the vital importance of manufacturing in the modern global economy. The numerous examples and case studies throughout the book help to develop a perspective on the real-world applications of the topics described in the book. As in previous editions, this text maintains the same number of chapters while continuing to emphasize the interdisciplinary nature of all manufacturing activities, including the complex interactions among materials, design, and manufacturing processes.

Product Details

ISBN-13:	9780134290553
Publisher:	Pearson Education
Publication date:	08/17/2016
Edition description:	New Edition
Pages:	1136
Product dimensions:	8.30(w) x 10.20(h) x 2.00(d)

About the Author

Serope Kalpakjian is professor emeritus of mechanical and materials engineering at the Illinois Institute of Technology. He is the author of Mechanical Processing of Materials and co-author of Lubricants and Lubrication in Metalworking Operations (with E.S. Nachtman); both of the first editions of his textbooks Manufacturing Processes

for Engineering Materials and Manufacturing Engineering and Technology have received the M. Eugene Merchant Manufacturing Textbook Award. He has conducted research in various areas of manufacturing, is the author of numerous technical papers and articles in handbooks and encyclopedias, and has edited several conference proceedings. He also has been editor and co-editor of various technical journals and has served on the editorial board of Encyclopedia Americana.

Among other awards, Professor Kalpakjian has received the Forging Industry Educational and Research Foundation Best Paper Award, the Excellence in Teaching Award from lIT, the ASME Centennial Medallion, the International Education

Award from SME, A Person of the Millennium Award from lIT; the Albert Easton White Outstanding Teacher Award from ASM International, and the 2016 SME Gold Medal. The Outstanding Young Manufacturing Engineer Award, by SME, in

2001, was named after him. Professor Kalpakjian is a Life Fellow ASME, Fellow SME, Fellow and Life Member ASM International, Fellow Emeritus the International Academy for Production Engineering (CIRP), and is a founding member

and past president of NAMRI. He is a graduate of Robert College (High Honor, Istanbul), Harvard University, and the Massachusetts Institute Technology.

Steven R. Schmid is professor of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in the general areas of manufacturing, machine design, and tribology. He received his

B.S. degree from Illinois Institute of Technology (with Honors) and Master’s and Ph.D. degrees from Northwestern University, all in mechanical engineering. He has received numerous awards, including the John T. Parsons Award from SME, the Newkirk Award from ASME, the Kaneb Center Teaching Award (three times), and the Ruth and Joel Spira Award for Excellence in Teaching.

Professor Schmid served as the President of the North American Manufacturing Research Institution (NAMRI, 2015-2016) and was appointed the first Academic Fellow at the Advanced Manufacturing National Program Office, U.S. Department of Commerce, where he helped design the National Network for Manufacturing Innovation. Dr. Schmid is the author of over 140 technical papers, and has co-authored the texts Fundamentals of Machine Elements, Fundamentals of Fluid Film Lubrication, and Manufacturing Engineering and Technology.

Table of Contents

1. Introduction
2. Fundamentals of the Mechanical Behavior of Materials
3. Structure and Manufacturing Properties of Metals
4. Tribology, Metrology and Product Quality
5. Casting Processes and Heat Treatment
6. Bulk Deformation Processes
7. Sheet-Metal Processes
8. Machining Processes
9. Material-Removal Processes
10. Polymer Processing and Additive Manufacturing
11. Powder Metallurgy and Processing of Ceramics and Glasses
12. Joining and Fastening Processes
13. Micro- and Nanomanufacturing
14. Automation of Manufacturing Processes and Operations
15. Computer-Integrated Manufacturing Systems
16. Competitive Aspects of Product Design and Manufacturing

Preface

The fourth edition of this text, like the previous editions, continues to make an attempt at presenting a comprehensive, balanced, and up-to-date coverage of the relevant fundamentals and real-world applications of engineering materials and manufacturing processes and systems and the analytical approaches involved. The topics covered throughout the 16 chapters reflect the rapid and significant advances that have taken place in various areas in manufacturing, and they are organized and described in such a manner to draw the interest of students. The case studies, mostly from industry, make the subject of manufacturing science arr4engineering less abstract by showing students the practical aspects of process applications.

Integration of product design and manufacturing has justly resulted in greater recognition and prestige for these disciplines, and this edition therefore puts greater emphasis and better focus on this increasingly important subject. While studying this text, students should be able to assess the capabilities, limitations, and potential of production processes, including, particularly, the processes' economic and competitive aspects. The discussions throughout the chapters are aimed at motivating and challenging students to explore technically and economically viable solutions to a wide variety of important questions and problems in product design and manufacturing.

This book has been written mainly for undergraduate students in mechanical, industrial, and metallurgical and materials engineering programs; it is also useful for graduate courses in manufacturing science and engineering. The text, as well as the numerous examples and case studies ineach chapter, clearly shows that manufacturing engineering is an interdisciplinary and complex subject and that it is as important, exciting, and challenging as any other engineering discipline.

What's new in this edition

• A new chapter has been added that covers the fabrication of microelectronic and micromechanical devices.
• The discussion of design considerations in each chapter have been expanded.
• Several new examples and case studies have been added throughout all chapters.
• A total of 1230 questions and problems has been added-30% more than in the third edition.
• Questions and problems now include a total of 140 design problems.
• Figures have been improved for better graphical impact.
• More cross-references to sections and chapters have been added throughout the text.
• All chapter bibliographies have been thoroughly updated.

New or expanded topics for this edition include the following:

• Automated guided vehicles
• Biodegradable plastics
• Cryogenic machining and grinding
• Cryogenic treatment of cutting tools
• Design considerations for casting
• Design considerations for powder metallurgy
• Design considerations for sheet-metal forming
• Electrically conducting adhesives
• Enterprise resource planning
• Flexible fixturing
• ISO 9000 and 14000 standards
• Life-cycle assessment
• LIGA process
• Metal foams
• Microelectromechanical systems fabrication
• Microelectronics device fabrication
• Micromachining
• Modeling of casting
• Nanomaterials
• Plasma and wet etching
• Polymer processing
• Printed circuit boards
• Rapid protoyping and rapid tooling
• Rotary ultrasonic machining
• Silicon microstructure
• Six-sigma quality
• Solid free-form fabrication
• Stick-slip in extrusion
• Superconductor processing
Surface-mount technology
• Value assessment
• Vibration and chatter in rolling
• Water-jet peening

Editorial Reviews

This engineering textbook describes the materials and processes commonly used for manufacturing products, with chapters on the properties of metals and polymers, heat treatment, joining and fastening, and automation of manufacturing systems. Case studies from industry illustrate the concepts. The fourth edition adds a chapter on the fabrication of microelectronic and micromechanical devices. Annotation c. Book News, Inc., Portland, OR