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9781493214303
Production Planning and Control with SAP ERP / Edition 2 available in Hardcover
Production Planning and Control with SAP ERP / Edition 2
by Jawad Akhtar
Jawad Akhtar
- ISBN-10:
- 1493214306
- ISBN-13:
- 9781493214303
- Pub. Date:
- 07/28/2016
- Publisher:
- Rheinwerk Publishing, Inc.
- ISBN-10:
- 1493214306
- ISBN-13:
- 9781493214303
- Pub. Date:
- 07/28/2016
- Publisher:
- Rheinwerk Publishing, Inc.
Production Planning and Control with SAP ERP / Edition 2
by Jawad Akhtar
Jawad Akhtar
Hardcover
$79.95
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Overview
Step up your SAP PP game! Learn how to configure SAP ERP Production Planning for discrete, process, and repetitive manufacturing and master BOM status definitions, process message characteristics, and master data. Dive into SAP PP workflows and use Process Management, release production orders, and create planning tables. Covering everything from S&OP and MRP to SAP Demand Management and the Early Warning System, this book will help you get your production process to maximum efficiency!ConfigurationGet step-by-step instructions for configuring SAP PP, from master data shared by all manufacturing types to specific settings and control keys for discrete, process, and repetitive manufacturing.Workflow ToolsLearn to use sales and operations planning, material requirements planning, SAP Demand Management, and long-term planning throughout your production workflow.Reporting and OptimizationGet more out of your production system with capacity requirements planning, co-products, by-products, and more. Then evaluate and monitor your system using built-in reports and the Early Warning System.
Highlights:
- Discrete, process, and repetitive manufacturing
- Configuration
- XSteps
- Sales and operations planning (S&OP)
- Material requirements planning (MRP)
- SAP Demand Management
- Long-term planning (LTP)
- Special procurement types
- Capacity requirements planning (CRP)
- Digital signatures
- Early Warning System (EWS)
Product Details
ISBN-13: | 9781493214303 |
---|---|
Publisher: | Rheinwerk Publishing, Inc. |
Publication date: | 07/28/2016 |
Edition description: | Enlarged |
Pages: | 940 |
Product dimensions: | 7.20(w) x 9.30(h) x 1.80(d) |
About the Author
Jawad Akhtar earned a chemical engineering degree from Missouri University of Science & Technology in 1996. He is currently the vice president and head of SAP Delivery at AbacusConsulting (www.abacus-global.com) in Pakistan. He has 17 years of professional experience and has completed several large-scale SAP ERP system implementation and rollout lifecycles. His SAP ERP system implementation experience spans the Logistics areas of PP, QM, MM, PM, and DMS in automobile, steel re-rolling, chemicals, fertilizers, FMCG, textile spinning, and building products industries. He has led large teams in his roles as SAP integration manager, as well as SAP project manager, and also been proactively involved in a business development and solution architect role. He is the technical advisor to SAPexperts (SCM hub) and SearchSAP, and frequently writes columns and articles about the various Logistics components for several top SAP websites and knowledgebases. You can view his profile on LinkedIn at http://pk.linkedin.com/in/jawadakhtar. You can also contact Jawad via email at jawad.akhtar@live.com or Twitter @jawadahl.
Table of Contents
Acknowledgments ... 27PART I: Production Planning Core Concepts ... 291. Introduction ... 311.1 ... Goals of This book ... 311.2 ... Target Audience ... 321.3 ... Structure and Content ... 332. Organizational Structures in SAP ERP ... 372.1 ... Breaking Down the Structure into Units ... 372.2 ... Production Planning in SAP ERP ... 472.3 ... Product Cost Planning ... 622.4 ... SAP Calendar ... 642.5 ... Summary ... 68PART II: Configuration Specifics for Manufacturing Types ... 713. Configuration Basics of Discrete Manufacturing ... 733.1 ... Material Master ... 743.2 ... Bill of Materials (BOM) ... 753.3 ... Work Center ... 813.4 ... Routing ... 913.5 ... Production Order Creation ... 923.6 ... Order Type-Dependent Plant Parameters ... 973.7 ... Production Scheduling Profile ... 1023.8 ... Default Values for the Generation of Operations ... 1043.9 ... Availability Check ... 1053.10 ... Stock and Batch Determination ... 1113.11 ... Scheduling ... 1113.12 ... Reduction Strategy ... 1163.13 ... Confirmation ... 1183.14 ... Reason for Variances ... 1263.15 ... Trigger Points ... 1273.16 ... Define Print Control ... 1283.17 ... Background Jobs ... 1293.18 ... Process Integration ... 1313.19 ... Summary ... 1314. Configuration Basics of Process Manufacturing ... 1334.1 ... Master Data in Process Industries ... 1344.2 ... Order Type-Dependent Parameters ... 1384.3 ... Production Scheduling Profile ... 1404.4 ... Process Management ... 1424.5 ... Process Messages ... 1474.6 ... Process Instruction Category ... 1534.7 ... Control Recipe/Process Instruction Sheets ... 1674.8 ... Background Jobs ... 1724.9 ... Process Management Configuration: At a Glance ... 1744.10 ... Process Management: Configuration and Implementation Roadmap ... 1754.11 ... Process Manufacturing Cockpit ... 1774.12 ... Summary ... 1795. Configuration Basics of Repetitive Manufacturing ... 1815.1 ... Repetitive Manufacturing Profile ... 1825.2 ... Scheduling Planned Orders ... 1945.3 ... Display ... 1955.4 ... Material Staging ... 1975.5 ... Global Settings for Confirmation and the Logistics Information System ... 1985.6 ... Operational Methods Sheet ... 1995.7 ... Summary ... 200PART III: Production Planning Workflow by Production Type ... 2016.Production Planning for Discrete Manufacturing ... 2036.1 ... Process Overview ... 2046.2 ... Master Data ... 2056.3 ... Production Order Management ... 2436.4 ... Release Production Order ... 2656.5 ... Printing ... 2686.6 ... Material Withdrawal ... 2716.7 ... Confirmation ... 2786.8 ... Goods Receipt ... 2856.9 ... Postprocessing ... 2886.10 ... Settlement and Completion ... 2926.11 ... Additional Functions and Information Systems ... 2936.12 ... Summary ... 2987. Production Planning for Process Industries ... 2997.1 ... Process Manufacturing Overview ... 3007.2 ... Master Data in Process Manufacturing ... 3027.3 ... Process Management ... 3157.4 ... Process Order Execution ... 3297.5 ... Process Management in Action ... 3307.6 ... Execution Steps (XSteps) ... 3417.7 ... Process Manufacturing Cockpit ... 3547.8 ... Process Messages Evaluation ... 3557.9 ... Miscellaneous Cross-Manufacturing Topics ... 3577.10 ... Summary ... 3598. Production Planning for Repetitive Manufacturing ... 3618.1 ... Overview ... 3628.2 ... Repetitive Manufacturing Master Data ... 3658.3 ... Material Requirements Planning in Repetitive Manufacturing ... 3888.4 ... Collective Availability Check ... 3918.5 ... Operational Method Sheet ... 3928.6 ... Planning Table in Repetitive Manufacturing ... 3938.7 ... Material Staging ... 4028.8 ... Production List ... 4078.9 ... Confirmation ... 4098.10 ... Reversals and Scrap ... 4178.11 ... Collective Confirmation ... 4228.12 ... Costing Activities (Cost Object Controlling) ... 4238.13 ... Reporting ... 4248.14 ... Summary ... 426PART IV: Production Planning Workflow Tools ... 4279. Sales and Operations Planning ... 4299.1 ... Sales and Operations Planning: An Overview ... 4319.2 ... Flexible Planning ... 4529.3 ... Maintaining Version Management ... 4779.4 ... Forecasting ... 4799.5 ... Rough-Cut Planning Profile ... 4869.6 ... Events ... 4919.7 ... Mass Processing in SOP ... 4969.8 ... Standard Analysis in Flexible Planning ... 5019.9 ... Summary ... 50310. SAP Demand Management ... 50510.1 ... Planning Strategy ... 50610.2 ... Planned Independent Requirements ... 51510.3 ... Customer Independent Requirements ... 52010.4 ... Summary ... 52711. Material Requirements Planning ... 52911.1 ... Process Overview ... 53011.2 ... Scrap ... 54611.3 ... Safety Stock ... 54911.4 ... MRP Procedures ... 55111.5 ... Consumption-Based Planning ... 55711.6 ... Forecast-Based Consumption Planning ... 56211.7 ... Types of Planning Runs ... 56711.8 ... Scheduling ... 57011.9 ... Procurement Proposals ... 57611.10 ... Executing Material Requirements Planning ... 58211.11 ... Configuration Settings for MRP ... 59011.12 ... MRP Run Analysis ... 59411.13 ... Planning Calendar ... 60611.14 ... MRP Areas ... 60911.15 ... Summary ... 61612. Long-Term Planning (LTP) ... 61712.1 ... LTP Master Data and Planning Data ... 61812.2 ... Long-Term Planning: Business Process ... 62312.3 ... Further Options in LTP ... 63112.4 ... Evaluate Information Systems for LTP ... 63812.5 ... Summary ... 643PART V: Optimizing Production Planning ... 64513. Special Procurement Types ... 64713.1 ... Overview ... 64813.2 ... Phantom Assembly ... 65013.3 ... Direct Production ... 65113.4 ... Direct Procurement ... 65613.5 ... Stock Transfer (Inter-Plant Transfer) ... 65913.6 ... Withdrawal from Alternate Plant ... 66213.7 ... Production in Alternate Plant ... 66413.8 ... Subcontracting ... 66613.9 ... Consignment ... 67013.10 ... Pipeline Material ... 67313.11 ... Summary ... 67314. Capacity Requirements Planning ... 67514.1 ... Process Overview ... 67614.2 ... Capacity Requirements and Capacity Evaluation ... 67714.3 ... Finite Scheduling ... 69314.4 ... Dispatching ... 69514.5 ... Capacity Planning Table ... 71114.6 ... Summary ... 71715. Classification ... 71915.1 ... Overview ... 72015.2 ... Assigning the Material Class to the Material Master ... 72615.3 ... Finding Objects in Classes ... 72915.4 ... Assigning an Equipment Class to Equipment ... 73115.5 ... Summary ... 73316. Engineering Change Management ... 73516.1 ... ECM Configuration ... 73616.2 ... Change Master ... 75116.3 ... Engineering Change Request (ECR)/Engineering Change Order (ECO) ... 75716.4 ... ECR/ECO Step-by-Step Approach: At a Glance ... 76716.5 ... Summary ... 76817. Co-Products and By-Products in Production Processes ... 76917.1 ... Check in Material Master ... 77117.2 ... Bill of Materials (BOM) ... 77417.3 ... Process Order ... 77617.4 ... Goods Issue ... 77817.5 ... Confirmation ... 78017.6 ... Goods Receipt ... 78217.7 ... Documented Goods Movement ... 78417.8 ... Cost Analysis ... 78517.9 ... Summary ... 78718. Shift Notes and Shift Reports ... 78918.1 ... Shift Note Overview ... 79018.2 ... Configuration for Shift Notes ... 79118.3 ... Configuration for Shift Reports ... 81218.4 ... Summary ... 82219. Document Management System (DMS) ... 82319.1 ... DMS Configuration ... 82319.2 ... DMS in Action ... 83719.3 ... WebDocuments ... 84619.4 ... Additional Features of DMS ... 85019.5 ... Summary ... 85520. Digital Signature ... 85720.1 ... Configuration Steps to Set Up a Digital Signature ... 85820.2 ... Digital Signature in Action ... 86420.3 ... Digital Signature Logs ... 86920.4 ... Application of Digital Signature in SAP ERP Components ... 87120.5 ... Summary ... 874PART VI: Monitoring and Evaluation ... 87521. Early Warning System ... 87721.1 ... Overview ... 87721.2 ... Exceptions ... 87921.3 ... Set Up Periodic Analysis ... 88521.4 ... Schedule an EWS ... 88721.5 ... EWS in Action ... 88921.6 ... Exception Analysis ... 89221.7 ... Summary ... 89522. Reporting in SAP ... 89722.1 ... The Basics of Reporting ... 89822.2 ... Order Information System ... 90122.3 ... Missing Parts Information System ... 91922.4 ... Standard Analysis Reports ... 92022.5 ... Data Browser ... 93222.6 ... QuickViewer ... 93722.7 ... SAP Query ... 94222.8 ... Assign a Transaction Code to a Query ... 94522.9 ... Summary ... 94723. Further Integration of Production Planning with Logistics Functions ... 94923.1 ... Integration Prerequisites ... 95023.2 ... Integration Aspects of Production Planning with Quality Management ... 95223.3 ... Integration Aspects of Production Planning with Materials Management ... 96723.4 ... Integration Aspects of Production Planning with Sales and Distribution (Make-to-Order Production) ... 97323.5 ... Further Integration Aspects of Production Planning with Sales and Distribution (Assembly Processing) ... 97723.6 ... Integration Aspects of Production Planning with Project System (Engineer-to-Order Production) ... 97923.7 ... Integration Aspects of Production Planning with Plant Maintenance ... 98523.8 ... Integration Aspects of Production Planning with Manufacturing Execution ... 98523.9 ... Integration Aspects of Production Planning with Manufacturing Integration and Intelligence ... 98623.10 ... Summary ... 987Appendices ... 989A ... Comparison Table of Production Types ... 991B ... Glossary ... 997C ... The Author ... 1017Index ... 1019From the B&N Reads Blog
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